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v10.0
00 Canned Goods Program #10 Can Product Line — Institutional / Foodservice
#10
GFS DESIGN SYSTEM v10.0
Canned Goods Program — #10 Can Products
Full lifecycle management for the GFS institutional canned goods line. 6/#10 case format — cheese sauces, pizza sauce, soups, and specialty products. Co-packed with retort thermal processing, ambient shelf-stable storage, and distribution to foodservice, school districts, and convenience channels.
12 SECTIONS 6 ACTIVE SKUS #10 CAN / 6 PER CASE AMBIENT SHELF-STABLE
SECTION INDEX
01 Dashboard 02 Product Lineup 03 Production 04 Ingredient Sourcing 05 Quality & Safety 06 Labeling 07 Inventory 08 Customers 09 Orders 10 Costing & Margin 11 Regulatory 12 Full Portal
Active SKUs
6
#10 can format
Cases Produced MTD
4,280
+8.6% vs plan
Cases Shipped MTD
3,960
+5.2% vs LY
Revenue MTD
$218,460
+12.1% vs LY
Fill Rate
97.4%
Target: 96%
Margin
22.8%
+0.9pp vs plan
01 Program Dashboard KPIs, production status, program health, and real-time metrics
Help
ML
Michael Levine
PROGRAM MGR
Active SKUs
6
#10 can format
Cases Produced MTD
4,280
+8.6% vs plan
Cases Shipped
3,960
+5.2% vs LY
Revenue MTD
$218K
+12.1% vs LY
Fill Rate
97.4%
Target: 96%
Margin
22.8%
+0.9pp vs plan
Production Status
LINE RUNNING
Current RunCheddar Cheese Sauce — Batch #CG-2605-018
Co-PackerLakeshore Canning, Hermitage, PA
Run Size1,200 cases (7,200 cans)
Progress
68%
Est. CompletionMay 20, 2026 — 4:00 PM
Next RunNacho Cheese Sauce — May 21
Retort Temp250°F / 121°C
QA StatusALL CHECKS PASS
Revenue by SKU — MTD
Cheddar
Nacho
Queso
Pizza
Cream
Jalapeño
Program Alerts
3
Jalapeño Cheese Sauce — Jalapeño pepper supply from Del Sol Foods delayed 5 days. Next delivery est. 05/24. Safety stock covers through 05/26.
Queso Blanco — Label revision v3.2 pending FDA nutrition panel update. Approval workflow at 80%.
Pizza Sauce — Q2 co-pack run completed ahead of schedule. 1,480 cases transferred to Heartland warehouse.
■ Production status refreshes every 15 minutes from co-packer line monitoring. Revenue and margin figures sourced from NetSuite.
02 Product Lineup All #10 can products — specs, nutrition, allergens, shelf life, pallet config
6 ACTIVE SKUS — ALL #10 CAN, 6/CASE FORMAT
#10
Cheddar Cheese Sauce
SKU: CG-1001 · GTIN: 10850003001018 · UPC: 850003001012
ACTIVE
Specifications
Pack6/#10 cans
Net Wt/Can106 oz (6 lb 10 oz)
Case Weight42.5 lbs
Case Dims19.25 x 12.75 x 7.25"
Pallet Config60 cs / TI: 10, HI: 6
Pallet Weight2,590 lbs
Key Ingredients
Water, cheddar cheese (milk, cheese cultures, salt, enzymes), modified food starch, whey protein concentrate, soybean oil, sodium phosphate, salt, lactic acid, annatto color, paprika oleoresin
Nutrition (per 1/4 cup)
Calories80
Total Fat5g
Sodium480mg
Protein3g
Calcium8% DV
Storage & Safety
Shelf Life18 months
Storage Temp50-80°F ambient
AllergensMILK, SOY
KosherOU-D Dairy
GlutenFree
#10
Nacho Cheese Sauce
SKU: CG-1002 · GTIN: 10850003001025 · UPC: 850003001029
ACTIVE
Specifications
Pack6/#10 cans
Net Wt/Can106 oz (6 lb 10 oz)
Case Weight42.5 lbs
Case Dims19.25 x 12.75 x 7.25"
Pallet Config60 cs / TI: 10, HI: 6
Pallet Weight2,590 lbs
Key Ingredients
Water, cheddar cheese (milk, cheese cultures, salt, enzymes), jalapeño peppers, modified food starch, whey, soybean oil, sodium phosphate, salt, vinegar, spices, paprika oleoresin, FD&C Yellow #5, FD&C Yellow #6
Nutrition (per 1/4 cup)
Calories90
Total Fat6g
Sodium520mg
Protein3g
Calcium6% DV
Storage & Safety
Shelf Life18 months
Storage Temp50-80°F ambient
AllergensMILK, SOY
KosherOU-D Dairy
GlutenFree
#10
Queso Blanco
SKU: CG-1003 · GTIN: 10850003001032 · UPC: 850003001036
ACTIVE
Specifications
Pack6/#10 cans
Net Wt/Can106 oz (6 lb 10 oz)
Case Weight42.5 lbs
Case Dims19.25 x 12.75 x 7.25"
Pallet Config60 cs / TI: 10, HI: 6
Pallet Weight2,590 lbs
Key Ingredients
Water, white American cheese (milk, cream, sodium phosphate, salt), cream cheese (pasteurized milk, cream, cheese culture, salt, stabilizers), modified food starch, whey protein, canola oil, salt, citric acid, natural flavor
Nutrition (per 1/4 cup)
Calories85
Total Fat6g
Sodium460mg
Protein4g
Calcium10% DV
Storage & Safety
Shelf Life18 months
Storage Temp50-80°F ambient
AllergensMILK
KosherOU-D Dairy
GlutenFree
#10
Pizza Sauce
SKU: CG-1004 · GTIN: 10850003001049 · UPC: 850003001043
ACTIVE
Specifications
Pack6/#10 cans
Net Wt/Can105 oz (6 lb 9 oz)
Case Weight41.8 lbs
Case Dims19.25 x 12.75 x 7.25"
Pallet Config60 cs / TI: 10, HI: 6
Pallet Weight2,548 lbs
Key Ingredients
Tomato puree (water, tomato paste), diced tomatoes, soybean oil, salt, dehydrated garlic, oregano, basil, black pepper, citric acid, calcium chloride, natural flavor
Nutrition (per 1/4 cup)
Calories35
Total Fat1.5g
Sodium310mg
Protein1g
Vitamin A6% DV
Storage & Safety
Shelf Life24 months
Storage Temp50-80°F ambient
AllergensNONE
KosherOU Pareve
GlutenFree
#10
Cream of Cheese Soup
SKU: CG-1005 · GTIN: 10850003001056 · UPC: 850003001050
ACTIVE
Specifications
Pack6/#10 cans
Net Wt/Can108 oz (6 lb 12 oz)
Case Weight43.2 lbs
Case Dims19.25 x 12.75 x 7.25"
Pallet Config60 cs / TI: 10, HI: 6
Pallet Weight2,632 lbs
Key Ingredients
Water, cheddar cheese (milk, cheese cultures, salt, enzymes), cream (milk), modified food starch, wheat flour, butter (cream, salt), whey, salt, sodium phosphate, mustard flour, onion powder, white pepper
Nutrition (per 1/2 cup)
Calories120
Total Fat8g
Sodium680mg
Protein5g
Calcium12% DV
Storage & Safety
Shelf Life15 months
Storage Temp50-80°F ambient
AllergensMILK, WHEAT, SOY
KosherOU-D Dairy
GlutenContains wheat
#10
Jalapeño Cheese Sauce
SKU: CG-1006 · GTIN: 10850003001063 · UPC: 850003001067
ACTIVE
Specifications
Pack6/#10 cans
Net Wt/Can106 oz (6 lb 10 oz)
Case Weight42.5 lbs
Case Dims19.25 x 12.75 x 7.25"
Pallet Config60 cs / TI: 10, HI: 6
Pallet Weight2,590 lbs
Key Ingredients
Water, cheddar cheese (milk, cheese cultures, salt, enzymes), jalapeño peppers (15%), modified food starch, whey, soybean oil, cream, sodium phosphate, salt, vinegar, garlic powder, cumin, paprika oleoresin
Nutrition (per 1/4 cup)
Calories85
Total Fat5g
Sodium540mg
Protein3g
Vitamin C4% DV
Storage & Safety
Shelf Life18 months
Storage Temp50-80°F ambient
AllergensMILK, SOY
KosherOU-D Dairy
GlutenFree
■ All products retort-processed for commercial sterility per 21 CFR 113. Shelf life begins from date of manufacture (DOM). Open cans must be refrigerated and used within 5 days.
03 Production & Co-Packing Facility, scheduling, batch sizing, retort specs, can seaming, quality checks
Co-Packer Facility
QUALIFIED
Lakeshore Canning Co.
FDA FCE# 1104782 · SID: PA-1148
Address840 Industrial Pkwy, Hermitage, PA 16148
ContactTom Radcliff, Plant Mgr
Phone(724) 555-3180
Capacity18,000 cans/day (#10 line)
Lines2 retort lines, 1 labeling line
SQF LevelLevel 3 — Comprehensive
Last Audit03/14/2026 — Score: 96
FSMA CompliantYes
HACCP PlanCG-HACCP-2026-R4
Insurance$10M product liability, current
Contract Expires12/31/2027
Retort Specifications
Retort TypeStatic, saturated steam
Process Temp250°F (121.1°C)
Process Time62-68 min (varies by product)
Come-Up Time≤ 15 min target
F0 Value≥ 6.0 min (target 8.0)
CoolingChlorinated water, 100°F exit
Headspace3/8" minimum
Vacuum≥ 5" Hg at 70°F
Production Schedule — May 2026
Full Calendar
BatchProductRun DateCasesCansStatusQA
CG-2605-014 Pizza Sauce May 5-7 1,480 8,880 COMPLETE PASS
CG-2605-015 Nacho Cheese Sauce May 8-10 1,200 7,200 COMPLETE PASS
CG-2605-016 Queso Blanco May 12-13 800 4,800 COMPLETE PASS
CG-2605-017 Cream of Cheese Soup May 14-16 600 3,600 COMPLETE PASS
CG-2605-018 Cheddar Cheese Sauce May 19-21 1,200 7,200 RUNNING IN-PROCESS
CG-2605-019 Jalapeño Cheese Sauce May 22-23 800 4,800 SCHEDULED
Can Seaming Quality — Double Seam Inspection
ALL SPECS MET
ParameterSpecBatch 018 ActualStatus
Seam Length0.120-0.135"0.128"PASS
Seam Thickness0.048-0.055"0.051"PASS
Body Hook Length0.070-0.085"0.078"PASS
Cover Hook Length0.070-0.085"0.076"PASS
Overlap≥ 0.045"0.052"PASS
Countersink Depth0.130-0.160"0.145"PASS
■ Can seaming inspection performed every 30 minutes per USDA/FDA requirements. Retort process validated per 21 CFR 113.83. All thermal process deviations trigger immediate hold and Process Authority review.
04 Ingredient Sourcing Vendor matrix, lead times, MOQs, spec compliance, supply risk
Active Vendors
14
Ingredient suppliers
Spec Compliance
98.6%
All within tolerance
Avg Lead Time
12 days
Weighted average
Supply Risk Items
1
Jalapeño peppers
Ingredient & Vendor Matrix
Export
IngredientPrimary VendorUsed InMOQLead TimeLast PriceStatus
Cheddar Cheese Base Bongards Creameries Cheddar, Nacho, Soup, Jalapeño 5,000 lbs 7 days $2.18/lb OK
White American Cheese Great Lakes Cheese Queso Blanco 2,000 lbs 10 days $2.42/lb OK
Tomato Paste (31 Brix) Los Gatos Tomato Products Pizza Sauce 3,000 lbs 14 days $0.78/lb OK
Jalapeño Peppers (diced) Del Sol Foods Nacho, Jalapeño 1,000 lbs 18 days $1.64/lb DELAYED
Modified Food Starch Ingredion Inc. All cheese products 2,500 lbs 10 days $0.52/lb OK
Whey Protein Concentrate Agropur Ingredients Cheddar, Queso, Jalapeño 1,500 lbs 14 days $1.28/lb OK
Soybean Oil (RBD) Cargill Oils Cheddar, Nacho, Pizza, Jalapeño 1 tanker (44K lbs) 7 days $0.41/lb OK
Sodium Phosphate Blend ICL Food Specialties All cheese products 500 lbs 12 days $1.85/lb OK
Annatto Color (liquid) Chr. Hansen Cheddar, Nacho 50 gal 21 days $38.50/gal OK
Cream Cheese Base Schreiber Foods Queso Blanco 2,000 lbs 10 days $2.06/lb OK
#10 Cans (603x700) Silgan Containers All products 10,000 units 21 days $0.68/can OK
Can Ends (Lids) Silgan Containers All products 10,000 units 21 days $0.22/lid OK
■ All ingredients must meet GFS-approved specifications and COAs verified per lot. Secondary suppliers qualified for critical ingredients. Jalapeño delay under active management — alternate source (Tropic Foods) on standby.
05 Quality & Food Safety Retort validation, pH, water activity, can integrity, incubation, HACCP
Retort Compliance
100%
0 deviations YTD
Seam Pass Rate
99.8%
Above 99.5% target
pH Range
5.2-5.8
Within spec all batches
Incubation Pass
100%
0 swells or leaks
Retain Samples
324
On hold (18-mo retain)
HACCP Critical Control Points
CCPHazardCritical LimitMonitoringStatus
CCP-1 Thermal processing (retort) 250°F / 62 min min Continuous recorder PASS
CCP-2 Can seam integrity Overlap ≥ 0.045" Every 30 min teardown PASS
CCP-3 Post-process contamination Chlorine ≥ 2 ppm cooling Hourly Cl2 test PASS
CCP-4 Metal detection Fe: 2.0mm, Non-Fe: 2.5mm Every can, plus test pcs PASS
Incubation Testing
PROTOCOL: 10 CANS PER BATCH, DUAL TEMPERATURE
Mesophilic Hold95°F (35°C) — 10 days
Thermophilic Hold131°F (55°C) — 10 days
AcceptanceNo swells, no leaks, pH within 0.2 of initial
Release HoldProduct held until incubation pass
Current Status3 batches in incubation
BATCHES IN INCUBATION
CG-2605-016 Day 7/10
CG-2605-017 Day 5/10
CG-2605-018 Day 1/10
pH & Water Activity — Recent Batches
BatchProductpH SpecpH ActualAw SpecAw ActualVacuum (inHg)Result
CG-2605-014Pizza Sauce 4.0-4.64.32 ≤ 0.980.974 8.2 PASS
CG-2605-015Nacho Cheese 5.0-5.85.38 ≤ 0.980.962 7.8 PASS
CG-2605-016Queso Blanco 5.2-5.85.44 ≤ 0.980.958 7.6 PASS
CG-2605-017Cream of Cheese 5.4-6.05.62 ≤ 0.980.966 7.4 PASS
CG-2605-018Cheddar Cheese 5.0-5.65.24 ≤ 0.980.960 8.0 PASS
■ Thermal death time calculations performed by Process Authority (Dr. J. Mangan, Cornell). Scheduled processes filed with FDA per 21 CFR 113.83. Retain samples stored for full shelf life + 6 months.
06 Labeling & Compliance Can label design, nutrition panels, allergen declarations, lot coding, approval workflow
Label Specifications — #10 Can Wrap
Label TypeFull wrap-around, pressure-sensitive
Dimensions24.25" W x 6.875" H
MaterialWhite BOPP, 2.5 mil
AdhesivePermanent acrylic, FDA 175.105
PrintFlexo, 8-color process + PMS 289
PrinterMulti-Color Corp, Lancaster, PA
Lead Time15 business days
MOQ5,000 labels per SKU
Lot Code & Date Marking
LOT CODE FORMAT
CG-YYMM-NNN   BB: MM/DD/YYYY
ExampleCG-2605-018 BB: 11/19/2027
CGCanned Goods program prefix
YYMMYear + Month of production
NNNSequential batch number (resets annually)
BBBest By date (DOM + shelf life)
Ink-Jet LocationCan lid, top-center
Ink TypeFood-grade, heat-resistant
Label Approval Workflow
New Label Request
SKUProductVersionNutrition PanelAllergensInternal ReviewFinal Status
CG-1001Cheddar Cheese Saucev3.1 APPROVED VERIFIED APPROVED CURRENT
CG-1002Nacho Cheese Saucev3.1 APPROVED VERIFIED APPROVED CURRENT
CG-1003Queso Blancov3.2 UPDATING VERIFIED PENDING IN REVIEW
CG-1004Pizza Saucev2.4 APPROVED VERIFIED APPROVED CURRENT
CG-1005Cream of Cheese Soupv3.0 APPROVED VERIFIED APPROVED CURRENT
CG-1006Jalapeño Cheese Saucev3.1 APPROVED VERIFIED APPROVED CURRENT
■ All labels comply with FDA 21 CFR 101 nutrition labeling and FALCPA allergen declaration requirements. Label changes require QA Manager sign-off before print release. Queso Blanco v3.2 update is for serving size alignment with FDA reference amounts.
07 Inventory & Warehousing Ambient storage, pallet stacking, inventory by SKU, age analysis, FIFO
Total Cases on Hand
8,420
Across all SKUs
Weeks of Supply
6.8
Target: 4-8 weeks
Storage Temp
68°F
Ambient — no refrigeration
Oldest Inventory
142 days
Pizza Sauce — well within SL
Inventory by SKU
Cycle CountExport
SKUProductCasesPalletsWarehouseOldest LotDays OldWeeks SupplyStatus
CG-1001Cheddar Cheese Sauce 2,18036.3 Heartland A-3CG-2603-008785.8 OK
CG-1002Nacho Cheese Sauce 1,84030.7 Heartland A-4CG-2603-009726.4 OK
CG-1003Queso Blanco 1,26021.0 Heartland A-5CG-2604-011487.2 OK
CG-1004Pizza Sauce 1,68028.0 Heartland B-1CG-2601-0021428.4 OK
CG-1005Cream of Cheese Soup 72012.0 Heartland B-2CG-2604-013366.0 OK
CG-1006Jalapeño Cheese Sauce 74012.3 Heartland B-2CG-2604-012424.6 LOW
Warehouse — Heartland Blvd
Address131 Heartland Blvd, Edgewood, NY 11717
Storage TypeAmbient dry storage
Temp Range55-78°F (monitored)
Humidity< 65% RH
Canned Goods ZoneAisles A3-A5, B1-B2
Total Pallet Positions180 (canned goods allocation)
Current Utilization78% (140.3 pallets)
Pallet Stacking & FIFO
Max Stack Height3 pallets (2,590 lbs each)
Pallet TypeGMA 48x40 hardwood
Stretch Wrap80 gauge, 200% pre-stretch
FIFO MethodLot-date driven, WMS enforced
Cycle Count FreqMonthly per SKU
Last Count05/01/2026 — Variance: 0.1%
Key AdvantageNo refrigeration cost
■ Ambient shelf-stable storage is a key economic advantage vs. refrigerated products. FIFO strictly enforced via WMS lot tracking. Jalapeño Cheese at 4.6 weeks supply, below 5-week reorder point — next production run scheduled May 22.
08 Customer Management Foodservice distributors, school districts, restaurant chains, convenience stores
Active Customers
18
+3 this quarter
Revenue YTD
$1.04M
+18% vs LY
Avg Order Size
48 cs
+6 cs vs LY
Repeat Rate
89%
Strong retention
Customer Accounts
+ Add CustomerExport
CustomerChannelRegionYTD RevenueCases YTDFrequencyPricing TierStatus
Metro Foodservice Dist. DistributorNYC Metro $284,6005,240 WeeklyA — Pallet ACTIVE
NYC Dept. of Education School DistrictNYC $196,2003,620 Bi-weeklyGOV ACTIVE
Stadium Concessions LLC FoodserviceTri-State $142,8002,480 SeasonalB — Case ACTIVE
QuickStop C-Stores (14 loc) ConvenienceLong Island $118,4002,180 WeeklyB — Case ACTIVE
Taco Loco Chain (8 loc) RestaurantNJ / NYC $86,4001,580 Bi-weeklyB — Case ACTIVE
Suffolk County Schools School DistrictLong Island $78,2001,440 MonthlyGOV ACTIVE
Campus Dining Solutions FoodserviceCT / NY $62,4001,120 Bi-weeklyB — Case ACTIVE
FreshMart Distribution DistributorNortheast $48,600860 MonthlyA — Pallet ACTIVE
Revenue by Channel
Distributors38%
School Districts28%
Foodservice20%
Convenience10%
Restaurant4%
Top Products by Channel
ChannelTop Product
DistributorsCheddar Cheese Sauce
School DistrictsPizza Sauce
FoodserviceNacho Cheese Sauce
ConvenienceNacho Cheese Sauce
RestaurantJalapeño Cheese Sauce
USDA Potential
COMMODITY PROGRAM PIPELINE
Canned cheese sauces qualify for USDA commodity distribution to school districts under NSLP (National School Lunch Program). Pizza sauce also eligible as a vegetable component.
Eligible SKUsCG-1001, CG-1004
Est. Annual Volume8,000-12,000 cases
Bid StatusUnder evaluation
■ School district accounts are seasonal (Sept-June) with summer dropoff. Stadium Concessions peaks Apr-Oct. Pricing tiers: A = pallet quantity (60+ cs), B = case quantity (12-59 cs), GOV = government contract rate.
09 Order Management Order entry, minimums, lead times, backorder management, open orders
Open Orders
7
$68,400 total
Shipped This Week
4
$42,180 shipped
Backordered
1
Jalapeño — ingredient delay
Avg Lead Time
3.2 days
In-stock items
Order Minimums & Pricing Tiers
TierMinimumDiscountLead Time
Tier A — Pallet60 cases (1 pallet)Best price — base2-3 business days
Tier B — Case12 cases minimum+$1.50/case vs Tier A3-5 business days
Tier GOV — Government120 cases (2 pallets)Contract rate5-7 business days
Tier C — Mixed Pallet60 cases, any mix+$0.75/case vs Tier A3-5 business days
Lead Time by Product
ProductIn-StockCo-Pack Run
Cheddar Cheese Sauce2-3 days14-18 days
Nacho Cheese Sauce2-3 days14-18 days
Queso Blanco2-3 days16-20 days
Pizza Sauce2-3 days12-16 days
Cream of Cheese Soup2-3 days16-20 days
Jalapeño Cheese Sauce4-5 days*18-22 days
Open Orders
+ New Order
Order #CustomerProductsCasesAmountShip DateStatus
SO-26-04182 Metro Foodservice Cheddar (30), Nacho (20), Pizza (10) 60 $3,294 05/20 PICKING
SO-26-04186 NYC Dept. of Education Pizza Sauce (80), Cheddar (40) 120 $5,928 05/21 SCHEDULED
SO-26-04189 QuickStop C-Stores Nacho (24), Jalapeño (12) 36 $2,088 05/22 SCHEDULED
SO-26-04191 Stadium Concessions Nacho (60), Cheddar (60) 120 $6,360 05/23 SCHEDULED
SO-26-04193 Taco Loco Chain Jalapeño (24), Queso (12) 36 $2,124 05/26 PARTIAL BO
SO-26-04195 Campus Dining Solutions Cream of Cheese (24), Cheddar (24) 48 $2,856 05/27 SCHEDULED
SO-26-04198 Suffolk County Schools Pizza (60), Cheddar (60) 120 $5,736 05/29 CONFIRMED
■ Co-pack run lead times include 10-day incubation hold. *Jalapeño Cheese Sauce extended lead time due to ingredient supply constraint. Backorder (SO-26-04193) partial fill: Queso ships on time, Jalapeño ships when available.
10 Costing & Margin Full cost breakdown per can, margin analysis per SKU, volume impact
Cost Breakdown per Case (6/#10)
Export
Cost ComponentCheddarNachoQuesoPizzaCream SoupJalapeño
Cheese Base $18.24$16.42$19.86$14.62$15.18
Other Ingredients $4.16$5.82$4.94$8.40$6.28$7.64
Cans (6x) $4.08$4.08$4.08$4.08$4.08$4.08
Lids (6x) $1.32$1.32$1.32$1.32$1.32$1.32
Labels (6x) $0.84$0.84$0.84$0.84$0.84$0.84
Case/Packaging $1.22$1.22$1.22$1.22$1.22$1.22
Co-Packing Fee $8.40$8.40$8.40$7.20$8.40$8.40
Freight to Warehouse $2.80$2.80$2.80$2.80$2.80$2.80
Total Cost/Case $41.06 $40.90 $43.46 $25.86 $39.56 $41.48
Cost per Can $6.84 $6.82 $7.24 $4.31 $6.59 $6.91
Margin Analysis per SKU — Tier A (Pallet) Pricing
ProductCost/CasePrice/Case (A)Margin $Margin %Margin BarVolume MTD
Cheddar Cheese Sauce $41.06$54.90$13.8425.2%
1,020 cs
Nacho Cheese Sauce $40.90$53.90$13.0024.1%
860 cs
Queso Blanco $43.46$57.90$14.4424.9%
540 cs
Pizza Sauce $25.86$32.90$7.0421.4%
780 cs
Cream of Cheese Soup $39.56$52.90$13.3425.2%
420 cs
Jalapeño Cheese Sauce $41.48$55.90$14.4225.8%
340 cs
Volume Impact on Unit Cost
Co-packing fees decrease at higher batch volumes. Minimum efficient run is 600 cases per product per batch. Below 400 cases, co-pack fee increases by $1.80/case due to line changeover allocation.
200-399 Cases
$10.20
Co-pack fee/case
400-799 Cases
$8.40
Co-pack fee/case
800-1,199 Cases
$7.80
Co-pack fee/case
1,200+ Cases
$7.20
Co-pack fee/case
■ Cheese base is the largest cost driver (35-46% of COGS for cheese products). Margin targets: 22-26% blended. Pizza Sauce margin lower due to competitive market pricing. All costs updated monthly from vendor invoices and co-packer statements.
11 Regulatory FDA 21 CFR 113, establishment registration, process filing, recall procedures
FDA Registration
Current
Renewed 10/2025
Process Filings
6/6
All products filed
Last FDA Inspection
NAI
No Action Indicated 09/24
Recalls YTD
0
Clean record
Applicable Regulations
21 CFR 113 — Thermally Processed Low-Acid Foods in Hermetically Sealed Containers
Primary regulation. Requires scheduled process filing (FDA Form 2541), establishment registration, process authority oversight, and retort recordkeeping.
21 CFR 108 — Emergency Permit Control
Establishes FDA emergency permit authority for LACF facilities. Non-compliance can result in mandatory permit requirement.
21 CFR 114 — Acidified Foods
Applies to Pizza Sauce (pH < 4.6). Requires acid control monitoring, equilibrium pH records, and separate process filing.
21 CFR 110/117 — cGMP / Preventive Controls
FSMA Preventive Controls rule. Hazard analysis, preventive controls, monitoring, verification. Food Safety Plan required.
Establishment & Process Filings
FDA FCE Number1104782
EstablishmentLakeshore Canning Co.
Registration RenewalOct 1-Dec 31 (biennial)
Process AuthorityDr. James Mangan, Cornell
FILED PROCESSES (FDA FORM 2541)
SID 26-001: Cheddar Cheese SauceFILED
SID 26-002: Nacho Cheese SauceFILED
SID 26-003: Queso BlancoFILED
SID 26-004: Pizza Sauce (acidified)FILED
SID 26-005: Cream of Cheese SoupFILED
SID 26-006: Jalapeño Cheese SauceFILED
Can Coding Requirements
Code LocationLid (embossed + ink-jet)
Required ElementsLot #, Best By date, Plant code
Legibility CheckVision system, every can
TraceabilityLot → batch → ingredients → vendors
One-Up/One-BackFull chain within 24 hours
Mock Recall FreqAnnual (last: 02/2026)
Mock Recall Result100% traced in 3.2 hours
Recall Procedures
CANNED GOODS RECALL PROTOCOL (SOP-CG-RC-001)
Recall team identified (ML, QA Mgr, Legal)
FDA reportable criteria defined per 21 CFR 7
Customer notification templates on file
Distribution records accessible within 2 hours
Public notification channels pre-approved
Recall effectiveness check protocol documented
Annual mock recall completed & documented
■ Canned goods fall under FDA's most stringent regulations for low-acid canned foods. Deviation from scheduled process requires immediate retort hold, Process Authority notification, and potential product destruction. All records retained for shelf life + 3 years.
12 Full Portal View Integrated app-shell portal with navigation, live data, and program management
Reports Help
ML
Michael Levine
CEO / PROGRAM MGR
Active SKUs
6
#10 can
Produced MTD
4,280
+8.6%
Shipped MTD
3,960
+5.2%
Revenue MTD
$218K
+12.1%
Fill Rate
97.4%
Target: 96%
Margin
22.8%
+0.9pp
Production Now
LINE RUNNING
Cheddar Cheese Sauce
Batch CG-2605-018 · Lakeshore Canning · 1,200 cases
68%
Retort: 250°F
QA: All Pass
Next: Nacho (May 21)
ETA: May 20, 4 PM
Inventory Summary
ProductCasesWoSStatus
Cheddar2,1805.8OK
Nacho1,8406.4OK
Queso1,2607.2OK
Pizza1,6808.4OK
Cream Soup7206.0OK
Jalapeño7404.6LOW
Open Orders
7
OrderCustomerCasesShip
SO-04182Metro Foodservice6005/20
SO-04186NYC DOE12005/21
SO-04189QuickStop3605/22
SO-04191Stadium Conc.12005/23
SO-04193Taco Loco36BO
Alerts & Actions
Supply: Jalapeño peppers delayed 5 days from Del Sol. Safety stock through 05/26.
Label: Queso Blanco v3.2 nutrition panel update — 80% through approval.
QA: All batches passing. 3 in incubation, 0 deviations YTD.
Inventory: Jalapeño Cheese at 4.6 weeks supply — below 5-week reorder point.
■ Full portal integrates all 11 program sections into a unified app-shell. Data syncs from NetSuite, co-packer production systems, and WMS. Portal access: Michael Levine (admin), QA team (quality read), warehouse (inventory read/write).
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