← Hub Traceability & Recall Portal
v10.0
TR1 Traceability Dashboard Lots in System / Active Traces / Open Recalls / Completion Rate
Lots in System
4,218
+142 this month
Active Traces
3
2 routine, 1 mock drill
Open Recalls
0
No active recalls
Trace Completion Rate
98.4%
Above 95% FSMA target
Recent Trace Activity
Trace IDTypeLot #ProductInitiatedReasonCompletionStatus
TRC-2026-0084 Forward BG-2026-0412A Barrel Cheddar 40 lb 05/18/2026 Vendor quality notification 100% Complete
TRC-2026-0083 Backward GFS-EGG-0517B Large Grade A Eggs 30 dz 05/16/2026 Customer complaint investigation 85% In Progress
TRC-2026-0082 Mock Drill UW-2026-0501B Brown Box Pancakes 144 ct 05/15/2026 Quarterly mock recall exercise 72% In Progress
Trace Performance — Trailing 6 Months
Average Trace Completion Time (Hours)
Dec (3.2h)
Jan (2.8h)
Feb (2.4h)
Mar (2.2h)
Apr (2.1h)
May (1.9h)

FSMA 204 requires complete trace within 24 hours. GFS internal target: 4 hours. Current average: 1.9 hours. All trace data sourced from NetSuite lot tracking and purchase/sales records.

TR2 Forward Trace Lot → Customers / Orders / Delivery Dates
Forward Trace: Lot BG-2026-0412A
Product: Bongards Barrel Cheddar 40 lb  |  Received: 04/14/2026  |  Qty Received: 480 lbs (12 blocks)
100% Traced
Distribution to Customers
CustomerSales OrderShip DateDelivery DateQty (lbs)InvoiceTruckTemp Cert
Good Eats Corp SO-48102 04/16/2026 04/16/2026 200 lbs INV-45890 GFS-R02 Passed
Sunrise Bakery SO-48118 04/17/2026 04/17/2026 120 lbs INV-45920 GFS-R04 Passed
Harbor Catering SO-48134 04/18/2026 04/18/2026 120 lbs INV-45948 GFS-R01 Passed
Remaining in Inventory 40 lbs EDG-CA Bin RA-04-B
Reconciliation: 200 + 120 + 120 + 40 = 480 lbs (100% accounted)

Forward trace identifies all downstream recipients of a specific lot. Used for recall scope determination. Each row links to NetSuite SO, invoice, and delivery record. Temp cert from cold chain system.

TR3 Backward Trace Lot → Vendor / PO / Receipt Date / COA
Backward Trace: Lot BG-2026-0412A
Product: Bongards Barrel Cheddar 40 lb  |  GFS SKU: GFS-CHD-4010
FieldValue
VendorBongards Creameries
Vendor Lot #BG-2026-0412A
Purchase OrderPO-22840
PO Date04/08/2026
Receipt Date04/14/2026
Receiving DocumentREC-14220
Received ByJ. Martinez
Receiving Temp36.4F (In Spec)
Quantity Received480 lbs (12 blocks x 40 lb)
Production Date04/10/2026
Expiry Date10/10/2026
COA StatusOn File
Moisture Content38.2% (COA)
Storage LocationEDG-CA, Bin RA-04-B
USDA InspectionPassed — Mark: USDA EST. 27-0123

Backward trace links finished product to original vendor and raw material. COA (Certificate of Analysis) stored in NetSuite file cabinet. All receiving records include photo documentation of BOL.

TR4 Full Chain Visualization SVG: Vendor Lot → Receiving → Storage → Production → Customer
Chain of Custody — Lot BG-2026-0412A
VENDOR Bongards 04/10/2026 480 lbs RECEIVING Edgewood Dock 04/14/2026 36.4F OK STORAGE EDG-CA RA-04-B Cold Storage A 36.2F Avg DISTRIBUTION Shipped 440 lbs out 40 lbs remain GE SB HC INV LEGEND: Good Eats (200 lbs) Sunrise Bakery (120 lbs) Harbor Catering (120 lbs) Remaining Inventory (40 lbs)

Full chain visualization renders dynamically from lot data. Each node is clickable to drill into detail records. Temperature data overlays from cold chain system. Exportable as PDF for regulatory submission.

TR5 Mock Recall Execution Drill Template / Timer / Checklist / Success Criteria / Results Log
Mock Recall Drill — In Progress
Drill #MR-2026-Q2: Brown Box Pancakes
Lot: UW-2026-0501B  |  Product: Brown Box Pancakes 144 ct  |  Started: 05/15/2026 10:00 AM
Elapsed Time
02:14:38
Target: < 4:00:00
Drill Checklist
DoneStepTaskOwnerCompletedTime
1Initiate backward trace to vendorML05/15 10:088 min
2Identify all forward distribution (customers)ML05/15 10:2214 min
3Account for 100% of received quantityML05/15 10:3513 min
4Generate customer contact listML05/15 10:427 min
5Draft customer notificationML05/15 11:1028 min
6Simulate product hold in warehouseWarehouse
7Complete FDA recall report (mock)ML
8Document results and lessons learnedML
Success Criteria
100% Lot Accounted
All units must be traceable to customer or inventory location.
PASS
Under 4 Hours
Complete trace must finish within 4-hour window.
IN PROGRESS
Notification Ready
Customer notification drafted and ready to send within 2 hours.
PASS (70 min)
FDA Report Ready
Mock FDA Reportable Food Registry form completed.
PENDING

Mock recalls conducted quarterly per FSMA 204. Results archived and reviewed in food safety team meeting. Failed criteria require CAPA within 30 days. Last 4 drills: all passed.

TR6 Recall Notification Customer Templates / FDA Reporting Form / Press Release Template
Notification Templates
Customer Recall Notice
Formal notification to all affected customers with lot numbers, product details, disposition instructions, and return/credit process.
Delivery: Email + Phone call
FDA Reportable Food Registry
Pre-filled FDA RFR form template with GFS details. Requires: product info, hazard description, distribution data, firm contact.
Delivery: FDA Safety Portal
Press Release Template
Public announcement template for voluntary or mandatory recall. Pre-approved by legal. Includes consumer hotline number.
Delivery: PR Newswire + Website
Customer Recall Notice Preview
GLOBAL FOOD SOLUTIONS
131 Heartland Blvd, Edgewood, NY 11717  |  (877) 728-5550
URGENT: VOLUNTARY PRODUCT RECALL NOTIFICATION

Dear Valued Customer,

Global Food Solutions, Inc. is voluntarily recalling [PRODUCT NAME], Lot #[LOT NUMBER], due to [REASON]. This product was distributed to your location on [DATE] via Sales Order [SO NUMBER].

Action Required: Please immediately segregate any remaining product from this lot and contact us for return/credit instructions.

Contact: Michael Levine, CEO  |  (877) 728-5550  |  info@GlobalFoodSolutions.co

Templates pre-approved by legal counsel and reviewed annually. Customer notifications must be sent within 24 hours of recall decision. FDA report must be filed within 24 hours for Class I recalls.

TR7 Affected Lot Identification Search by Date Range / Vendor / Item / Production Line
Search Results — 4 lots found
Lot #VendorProductReceivedQtyDistributedRemainingCustomersAction
BG-2026-0401A Bongards Barrel Cheddar 40 lb 04/03/2026 600 lbs 600 lbs 0 lbs 4
BG-2026-0408A Bongards Barrel Cheddar 40 lb 04/10/2026 480 lbs 400 lbs 80 lbs 3
BG-2026-0412A Bongards Barrel Cheddar 40 lb 04/14/2026 480 lbs 440 lbs 40 lbs 3
BG-2026-0422A Bongards Barrel Cheddar 40 lb 04/24/2026 360 lbs 240 lbs 120 lbs 2
Summary: 4 lots / 1,920 lbs total received / 1,680 lbs distributed to 8 unique customers / 240 lbs remaining in inventory

Lot search queries NetSuite inventory lot records. Results can be exported for recall scope analysis. "Trace" button initiates full forward trace for that lot. Bulk trace available for multi-lot events.

TR8 Product Disposition Hold / Release / Destroy / Return — Decision Workflow with QA Approval
Disposition Decision Workflow
1. QA Hold
Product segregated, flagged in system
2. QA Review
Lab testing, temp analysis, risk assessment
3. Decision
Release / Destroy / Return to vendor
4. Execute
Action taken, documented, closed
Active QA Holds
Hold #LotProductQtyLocationReasonHold DateDecisionStatus
QAH-0412 UW-2026-0501B Brown Box Pancakes 144 ct 120 cs HRM-FA Temp excursion EXC-2026-0187 (8.2F) 05/19/2026 Pending Under Review
QAH-0410 CM-2026-0510A Large Grade A Eggs 30 dz 45 cs EDG-CB Customer complaint — shell quality 05/16/2026 Destroy Awaiting Disposal
QAH-0408 BG-2026-0508A Barrel Cheddar 40 lb 80 lbs EDG-CA Packaging damage during receiving 05/12/2026 Release Released 05/14
Disposition Options Reference
Release
Product passes QA review. No food safety risk. Return to saleable inventory. Requires QA manager signature.
Return to Vendor
Vendor quality issue. RMA initiated, product shipped back. Debit memo issued. Requires vendor approval.
Destroy
Food safety risk confirmed. Product destroyed per SOP. Certificate of destruction issued. Inventory write-off.
Regrade / Rework
Product can be salvaged. Relabel, repackage, or sell as lower grade. New lot number assigned.

All disposition decisions require QA manager approval. Destroy decisions require CEO co-signature for product value > $5,000. Disposition creates journal entry in NetSuite (shrinkage or vendor debit).

TR9 Regulatory Reporting FDA Reportable Food Registry / USDA Recall Classification / FSMA 204 Compliance
Regulatory Framework Reference
RegulationAuthorityApplies ToTimelineGFS Status
FSMA Section 204 FDA Food Traceability Rule — high-risk foods on FDA Food Traceability List Records within 24 hrs Compliant
Reportable Food Registry FDA Any food that may cause serious health consequences Report within 24 hrs Templates Ready
FSIS Recall Classification USDA Meat, poultry, egg products (GFS: eggs) Varies by class Compliant
NYSDAM Article 20-C NY State Food processing facility licensing, Edgewood location Annual renewal Renewal Pending
USDA Recall Classification Guide
Class I
Reasonable probability of serious health consequences or death
Undeclared allergens, pathogen contamination (Listeria, Salmonella, E. coli). Requires immediate public notification.
Class II
Remote probability of adverse health consequences
Temperature abuse, minor contamination, mislabeling (non-allergen). Customer notification required.
Class III
Not likely to cause adverse health consequences
Minor label issues, quality concerns, economic fraud. Customer credit or replacement typically sufficient.
FSMA 204 Key Data Elements — GFS Compliance Status
Data ElementDescriptionSource SystemStatus
Traceability Lot Code (TLC)Unique lot identifier assigned at receivingNetSuiteCaptured
Critical Tracking Events (CTE)Receiving, shipping, transformingNetSuite + WMSCaptured
Key Data Elements (KDE)Location, date, quantity, source, recipientNetSuiteCaptured
Sortable SpreadsheetElectronic records in sortable format within 24 hrsTBA RESTlet ExportAutomated

GFS maintains full FSMA 204 compliance. Sortable spreadsheet export available within 2 hours via automated RESTlet. Regulatory reporting templates reviewed quarterly by food safety attorney.

TR10 Audit Trail Who Traced What / When / Results / Full History
Trace Activity Log — All Users
TimestampUserActionTrace IDLot #TypeResult
05/19/2026 10:42:18 ML Forward trace initiated TRC-2026-0084 BG-2026-0412A Forward Complete (100%)
05/18/2026 14:20:05 ML Backward trace initiated TRC-2026-0083 GFS-EGG-0517B Backward In Progress (85%)
05/15/2026 10:00:00 ML Mock recall drill started TRC-2026-0082 UW-2026-0501B Mock Drill In Progress (72%)
05/15/2026 10:08:12 ML Backward trace completed (drill step 1) TRC-2026-0082 UW-2026-0501B Sub-step Complete
05/15/2026 10:22:40 ML Forward trace completed (drill step 2) TRC-2026-0082 UW-2026-0501B Sub-step Complete
05/10/2026 09:15:22 ML QA hold placed TRC-2026-0081 CM-2026-0510A Hold Destroy
Audit Summary — YTD 2026
Total Traces
84
Forward: 52 / Backward: 26 / Drill: 6
Avg Completion Time
2.1 hrs
Target: 4 hrs / FSMA: 24 hrs
Completion Rate
98.4%
FSMA target: 95%
Actual Recalls
0
Zero recalls since founding

Audit trail is immutable — entries cannot be modified or deleted. All trace actions timestamped with user ID. Audit trail data retained indefinitely. Exportable for FDA inspection in CSV/PDF format.

← Back to Hub · GFS Design System v10.0 · Global Food Solutions, Inc. · Edgewood, NY